All Out in the Open

Poor Teams


One Comment

  1. Detailed Rotor Balancing Process

    Getting the Equipment Ready

    accelerometers, laser rpm sensor, mounting stand, software application, and additional tools.
    Set up the instrument and connect it to your computer via USB. Verify that the software is correctly installed.

    Mounting the Sensors

    Mount the vibration transducers securely on the machine’s housing where vibrations are most pronounced, typically near the bearings.
    Direct the laser speed sensor towards the rotor and affix reflective tape to the rotor surface to facilitate phase angle measurement.

    Launching the Software

    Initiate the Balanset program on your computer.
    Select the appropriate balancing mode: single-plane or two-plane, depending on the rotor type and your specific requirements.

    Bring the rotor to its normal operating rotational frequency.
    The program will record the vibration amplitude, rpm, and phase, providing a baseline measurement of the existing imbalance.

    Trial Weight Installation

    Halt the rotation and mount a test weight at a designated position on the rotor, with the weight’s value entered into the software (usually in grams).
    Resume rotor operation, and the program will capture the resulting changes in vibration amplitude and phase.

    Determining the Corrective Mass

    The software uses the measured values to automatically compute the necessary compensating weight’s magnitude and placement angle.
    These parameters are displayed on the screen as numerical data and graphs.

    Mounting the Compensating Weight

    Install the correction weight on the rotor according to the software’s calculations.
    You can conduct interim measurements to confirm that the imbalance is decreasing as expected.

    Final Check and Balance Confirmation

    After installing the correction weight, run the rotor again and check the residual vibration level.
    The balancing procedure is finished if the remaining vibration is within the permissible limits specified in ISO 1940.
    Should the vibration still be excessive, repeat the balancing steps, making further adjustments to the corrective weight as needed.

    Generating a Documentation of the Balancing Results

    All balancing results are logged and archived within the software, from which you can produce a printable report summarizing the vibration levels, compensating weight, and its installation position.

    Final Recommendations

    Double-check that all weights and sensors are securely fastened.
    Confirm that the rotor spins freely and quietly, without any unusual sounds or vibrations.
    If the rotor operates within a larger assembly, check the functionality and interplay of all interconnected parts.

    Following this procedure enables accurate balancing, minimizes vibration, and prolongs the service life of the equipment.

    Instagram: https://www.instagram.com/vibromera_ou/
    Youtube : https://youtu.be/guA6XJ-ArZM?si=vmkuX7RILzKBl0zL
    Our website about Balancing of pump rotors
    Machinio: https://www.machinio.com/listings/98380186-portable-balancer-vibration-analyzer-balanset-1a-full-kit-in-portugal
    Facebook: https://www.facebook.com/marketplace/item/350151228150722

Leave a Reply

Your email address will not be published. Required fields are marked *